Mono-Material Flexible Packaging

Using mono-material packaging has become increasingly popular for several reasons, primarily driven by environmental and practical considerations:

Recyclable

Easily recyclable material supports circular economy and sustainable waste management.

Lower Carbon Footprint

Minimizes emissions throughout production, reducing overall environmental impact.

Consumer Preference

Eco-conscious consumers prefer sustainable packaging for responsible brand alignment.

Process Automation

Simplifies production and sealing, enhancing efficiency and reducing operational costs.

Encouraging Recyclability &
Plastic Circularity.

Mono-material packaging is often easier to recycle because it consists of a single type of material. This simplicity in composition increases the likelihood of acceptance by recycling facilities, helping reduce contamination and improving overall recycling rates.

Unlike multi-material packaging—such as laminates or composites, which are difficult to separate and process—mono material flexible packaging offers a more efficient solution. It supports the shift toward sustainability by simplifying the recycling process without compromising functionality or product protection.

As part of the growing demand for recyclable packaging Malaysia brands can rely on, mono-material solutions align with circular economy principles. By enabling reuse, remanufacturing, or recycling, they help reduce waste and conserve valuable resources, making them a smarter and more sustainable choice for the future.

Reduce Environmental Impact and Regulatory Compliance.

Mono-material packaging typically has a lower environmental footprint than multi-material alternatives. It requires fewer resources to produce, generates less waste during manufacturing, and has a higher chance of being recycled and reused effectively.

Adopting mono-material solutions directly supports several United Nations Sustainable Development Goals (SDGs) by reducing environmental impact and promoting responsible consumption. For businesses looking to align with evolving sustainability standards, recyclable packaging Malaysia regulations increasingly favour simpler, single-material formats that are easier to process and reuse.

Many regions are also introducing stricter laws to curb plastic waste, and mono-material packaging offers an easier path to compliance—helping companies avoid fines while meeting sustainability targets. Beyond regulatory benefits, it also enhances supply chain efficiency by reducing the complexity of sourcing and manufacturing, resulting in cost savings and smoother operations from production to distribution.

Our innovation & solutions for mono-materials

Paperlite

Paperlite by Biszon is durable, recyclable, plastic-free, and sustainable.

Flexlite PP

Strong, versatile, recyclable—Flexlite PP leads the way in sustainability.

Flexlite PE

Durable, flexible, & recyclable—Flexlite PE powers tomorrow’s sustainable packaging.

Conventional Multi-laminates VS Mono-Materials

Challenges of Multi-Layer Packaging

Multi-layer packaging poses challenges in recycling due to its material complexity, which leads to lower recycling rates and increased waste. This complexity also demands more resources and energy, contributing to a larger environmental footprint compared to simpler alternatives. While multi-laminate materials may not always cost more to produce, they carry higher environmental costs that ultimately impact society.

To address these drawbacks, we support businesses exploring smarter alternatives like mono material flexible packaging—a solution that simplifies recycling, reduces resource consumption, and aligns more effectively with evolving sustainability goals.

Industry’s Role Models &
Sustainable Packaging Initiatives

“We are committed to helping to shape a waste-free future.”

Our vision is that none of our packaging ends up in landfill or as litter. We are helping create a future where cleverly designed packaging, innovative new materials, better recycling infrastructure and reusable or refillable packaging can prevent waste on land and in oceans.

Source from Nestle.

“We are committed to helping to shape a waste-free future.”

Our vision is that none of our packaging ends up in landfill or as litter. We are helping create a future where cleverly designed packaging, innovative new materials, better recycling infrastructure and reusable or refillable packaging can prevent waste on land and in oceans.

Source from Nestle.

“L’Oréal is proud to see the initiative uniting the cosmetics industry around a shared vision of sustainable packaging”

For more than a decade, we have been committed to innovating our packaging toward sustainability. We developed the Sustainable Product Optimisation Tool (SPOT) and are pleased to share this packaging methodology with the SPICE initiative so that together, we can drive the industry’s sustainable transformation. It’s what our consumers want, and it’s what our planet needs.

Source from SPICE, Co-founded by L’Oreal and Quantis

“Finding new solutions for flexible packaging”

We are committed to finding a solution for flexible packaging and we’re partnering with others to make progress.For instance in the UK we’ve partnered with other brands to launch the Flexible Plastic Fund to improve flexible plastic recycling rates. We’re working with Mars, Mondelēz, Nestlé, PepsiCo and UK retailers to incentivise the recycling of flexible packaging.

Source from Unilever

“Finding new solutions for flexible packaging”

We are committed to finding a solution for flexible packaging and we’re partnering with others to make progress.For instance in the UK we’ve partnered with other brands to launch the Flexible Plastic Fund to improve flexible plastic recycling rates. We’re working with Mars, Mondelēz, Nestlé, PepsiCo and UK retailers to incentivise the recycling of flexible packaging.

Source from Unilever